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Evidence Guide: AURVTP013 - Prepare vehicle substrates for refinishing

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURVTP013 - Prepare vehicle substrates for refinishing

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare for work

  1. Job requirements are determined from workplace instructions
  2. Preparation information is accessed and interpreted
  3. Vehicle or component is inspected to identify substrate paint film builds
  4. Materials are selected and inspected for quality
  5. Hazards associated with the work are identified and risks are managed
  6. Refinishing tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability
  7. Work is planned to identify vehicle substrate preparation methods, minimise waste, and prevent damage to vehicle
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Preparation information is accessed and interpreted

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Vehicle or component is inspected to identify substrate paint film builds

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Materials are selected and inspected for quality

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Refinishing tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Work is planned to identify vehicle substrate preparation methods, minimise waste, and prevent damage to vehicle

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Remove surface rust and apply primers

  1. Surface rust and scale are removed from substrate using approved methods, materials and equipment and according to workplace procedures and safety and environmental requirements
  2. Substrate components affected by application processes are protected or removed without causing damage to vehicle or components
  3. Surfaces to be painted are cleaned and contaminants are removed
  4. Primers and primer surfaces are applied using approved methods, materials and equipment
Surface rust and scale are removed from substrate using approved methods, materials and equipment and according to workplace procedures and safety and environmental requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Substrate components affected by application processes are protected or removed without causing damage to vehicle or components

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Surfaces to be painted are cleaned and contaminants are removed

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Primers and primer surfaces are applied using approved methods, materials and equipment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Prepare primed and sealed surface for refinishing

  1. Surfaces to be refinished are prepared using approved methods, materials and equipment to workplace quality requirements
  2. Identified surface defects are recorded and reported
Surfaces to be refinished are prepared using approved methods, materials and equipment to workplace quality requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identified surface defects are recorded and reported

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace expectations and prepared surface is presented ready for refinishing
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace expectations and prepared surface is presented ready for refinishing

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Prepare for work

  1. Job requirements are determined from workplace instructions
  2. Preparation information is accessed and interpreted
  3. Vehicle or component is inspected to identify substrate paint film builds
  4. Materials are selected and inspected for quality
  5. Hazards associated with the work are identified and risks are managed
  6. Refinishing tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability
  7. Work is planned to identify vehicle substrate preparation methods, minimise waste, and prevent damage to vehicle
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Preparation information is accessed and interpreted

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Vehicle or component is inspected to identify substrate paint film builds

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Materials are selected and inspected for quality

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Refinishing tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Work is planned to identify vehicle substrate preparation methods, minimise waste, and prevent damage to vehicle

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Remove surface rust and apply primers

  1. Surface rust and scale are removed from substrate using approved methods, materials and equipment and according to workplace procedures and safety and environmental requirements
  2. Substrate components affected by application processes are protected or removed without causing damage to vehicle or components
  3. Surfaces to be painted are cleaned and contaminants are removed
  4. Primers and primer surfaces are applied using approved methods, materials and equipment
Surface rust and scale are removed from substrate using approved methods, materials and equipment and according to workplace procedures and safety and environmental requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Substrate components affected by application processes are protected or removed without causing damage to vehicle or components

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Surfaces to be painted are cleaned and contaminants are removed

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Primers and primer surfaces are applied using approved methods, materials and equipment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Prepare primed and sealed surface for refinishing

  1. Surfaces to be refinished are prepared using approved methods, materials and equipment to workplace quality requirements
  2. Identified surface defects are recorded and reported
Surfaces to be refinished are prepared using approved methods, materials and equipment to workplace quality requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identified surface defects are recorded and reported

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace expectations and prepared surface is presented ready for refinishing
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace expectations and prepared surface is presented ready for refinishing

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare for work

1.1 Job requirements are determined from workplace instructions

1.2 Preparation information is accessed and interpreted

1.3 Vehicle or component is inspected to identify substrate paint film builds

1.4 Materials are selected and inspected for quality

1.5 Hazards associated with the work are identified and risks are managed

1.6 Refinishing tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability

1.7 Work is planned to identify vehicle substrate preparation methods, minimise waste, and prevent damage to vehicle

2. Remove surface rust and apply primers

2.1 Surface rust and scale are removed from substrate using approved methods, materials and equipment and according to workplace procedures and safety and environmental requirements

2.2 Substrate components affected by application processes are protected or removed without causing damage to vehicle or components

2.3 Surfaces to be painted are cleaned and contaminants are removed

2.4 Primers and primer surfaces are applied using approved methods, materials and equipment

3. Prepare primed and sealed surface for refinishing

3.1 Surfaces to be refinished are prepared using approved methods, materials and equipment to workplace quality requirements

3.2 Identified surface defects are recorded and reported

4. Complete work processes

4.1 Final inspection is made to ensure work meets workplace expectations and prepared surface is presented ready for refinishing

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

4.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare for work

1.1 Job requirements are determined from workplace instructions

1.2 Preparation information is accessed and interpreted

1.3 Vehicle or component is inspected to identify substrate paint film builds

1.4 Materials are selected and inspected for quality

1.5 Hazards associated with the work are identified and risks are managed

1.6 Refinishing tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability

1.7 Work is planned to identify vehicle substrate preparation methods, minimise waste, and prevent damage to vehicle

2. Remove surface rust and apply primers

2.1 Surface rust and scale are removed from substrate using approved methods, materials and equipment and according to workplace procedures and safety and environmental requirements

2.2 Substrate components affected by application processes are protected or removed without causing damage to vehicle or components

2.3 Surfaces to be painted are cleaned and contaminants are removed

2.4 Primers and primer surfaces are applied using approved methods, materials and equipment

3. Prepare primed and sealed surface for refinishing

3.1 Surfaces to be refinished are prepared using approved methods, materials and equipment to workplace quality requirements

3.2 Identified surface defects are recorded and reported

4. Complete work processes

4.1 Final inspection is made to ensure work meets workplace expectations and prepared surface is presented ready for refinishing

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

4.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

prepare two different vehicle substrates for refinishing, in which the work must involve:

full steel vehicle body panel with surface rust

full aluminium vehicle body panel

stainless steel sheet measuring at least 150 mm x 150 mm or stainless steel body moulding

galvanised coated sheet measuring at least 150 mm x 150 mm b

zinc anneal sheet measuring at least 150 mm x 150 mm.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to preparing vehicle substrates for refinishing, including procedures for:

selecting and using personal protective equipment (PPE), including positive air feed masks

using technical data sheets (TDS) and safety data sheets (SDS) for primers and chemical cleaners

handling and storing paint materials

using tools and equipment

using approved drying areas

environmental requirements, including procedures for trapping, storing and disposing of waste materials

paint manufacturer specifications

types and uses of tools, equipment and materials, including:

primers and sealers

spray gun set-up, maintenance and application

cleaning agents

surface preparation methods and techniques for primers, sealers and surface repair:

masking off areas not to be coated

adhesion tests

primer mixing techniques

application methods for primers, fillers and sealers

sanding and blocking

feather edging procedures

procedures for protecting vehicle and components when preparing substrates

procedures for final inspection of prepared substrates.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Preparation informationmust include:

manufacturer specifications

paint technical data sheets (TDS)

paint safety data sheets (SDS)

workplace procedures.

Materials must include:

chemical cleaners

body fillers

primer fillers

abrasive papers

cleaning materials

masking materials

primers and etch primers.

Refinishing tools and equipment must include:

hand tools

air and power tools

cleaning equipment

spray equipment

paint measuring equipment.

Substrate preparation methods must include:

wet and dry sanding

masking

filling

primer spraying

applying refinishing material.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using PPE, including positive air feed masks

using TDS and SDS for primers and chemical cleaners

handling and storing paint materials

using tools and equipment

using approved drying areas

environmental requirements, including procedures for trapping, storing and disposing of waste materials.